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MonCube
AI & Electrical IoT

MonCube

AI-Powered Monitoring & Analysis Platform for Electrical Infrastructure — real-time monitoring, predictive analytics, and intelligent maintenance management.

PT Staris
Client
PT Staris Semesta Perkasa
30%
Downtime Reduction
24/7
Real-time Monitoring
100%
Client Satisfaction
About MonCube

Intelligent Monitoring for Electrical Infrastructure

MonCube is an end-to-end platform that connects IoT sensors on switchgears, cubicles, and transformers to AI-driven analytics — giving operators full visibility, predictive insights, and actionable maintenance workflows from a single dashboard.

Real-Time IoT Monitoring

Continuous surveillance of electrical infrastructure through IoT sensors — temperature, partial discharge, current, voltage, and more.

AI-Powered Analytics

Machine learning models calculate Health, Critical, and Risk indexes to classify equipment condition and predict failures before they happen.

Predictive Maintenance

Shift from reactive to proactive maintenance — automated ticketing, mobile field operations, and SLA-driven resolution workflows.

Business Intelligence

Transform operational data into cost avoidance calculations, risk reports, and investment justification documentation.

Data Pipeline

From Sensor to Insight

Raw data from 9 sensor types is aggregated, processed by AI, and transformed into real-time dashboards and actionable alerts.

Temperature
Humidity
Voltage / Current
Partial Discharge
Arc Flash
IR Camera
Gas Detection
Battery
Digital Status
TemperatureHumidityVoltagePartial Disch.Arc FlashIR / Gas / BattAI EngineValidate • ClassifyPredict • Score📊Dashboard💚Health Index🔔Alerts & Alarms🧠AI Insights📋ReportsSENSORSPROCESSINGOUTPUTS
Visualization

See Everything, Miss Nothing

Four purpose-built views — each designed for a different operator, environment, and decision speed.

01

Interactive Dashboard

Real-time status per location with color-coded severity, trend graphs per parameter, and device condition classification. Operators see health indexes at a glance and drill into details instantly.

Real-timeTrend GraphsHealth IndexColor-coded Severity
02

Control Room Monitoring Wall

Dedicated large-screen mode built for control rooms and NOCs. Auto-refreshes data, auto-rotates between locations, and highlights critical alarms with prominent visual indicators.

Large ScreenAuto-RotateAuto-RefreshCritical Highlights
03

Geographic Map View

Status overlays on a geographic map — drill down from a national overview to individual cubicles. Every point carries live health data and alarm state.

GeographicDrill-DownLive StatusRegion → Cubicle
04

Mobile Field Access

Compact monitoring on the go — field engineers receive push notifications for critical alarms, view cubicle status, and manage tickets from their mobile devices.

Push NotificationsField AccessTicket ManagementCompact View
Severity Classification
Good
Check
Warning
Critical
Artificial Intelligence

Auto Classification

ML models calculate Health Index, Criticality Index, and Risk Index for every cubicle — automatically classifying equipment condition in real time.

Index Scoring Engine

Health Index (HI)Overall equipment health
92%
Criticality Index (CI)Failure impact severity
30%
Risk Index (RI)Probability × consequence
15%

Classification Output

GoodHI ≥ 85%
All parameters within normal range
Check70% ≤ HI < 85%
One or more indicators trending
Warning50% ≤ HI < 70%
Degradation detected, action needed
CriticalHI < 50%
Immediate intervention required
Pattern RecognitionAnomaly DetectionTrend AnalysisMulti-parameter
Predictive Intelligence

AI-Powered Suggestions

The AI analyzes degradation trends and historical patterns to generate prioritized maintenance recommendations — telling operators what to fix, when, and why.

High

Cubicle B-02 — PD Trending Upward

Partial discharge levels have increased 40% over the last 14 days. Pattern matches pre-failure signature from historical data.

Schedule inspection within 7 days
Predicted failure window: 30-45 days
Medium

Cubicle A-02 — Phase-T Temperature Delta

Temperature difference between phases is increasing. Currently at ΔT 8°C, approaching the 10°C threshold.

Monitor closely, prepare maintenance slot
Estimated: 2-3 weeks before threshold
Info

Region Jakarta — Maintenance Window

3 units are approaching their scheduled maintenance cycle based on historical HI degradation patterns.

Plan preventive maintenance batch
Optimal window: next 2 weeks
Failure PredictionPriority RankingRoot Cause AnalysisCost EstimationTrend Extrapolation
Conversational AI

AI Chat Assistant

Ask questions in natural language — the AI retrieves data, analyzes trends, and provides contextual answers about any cubicle, region, or parameter.

MonCube AI
Online — connected to live data

Which cubicles need attention this week?

Based on current trends, Cubicle B-02 has PD levels approaching the warning threshold — I recommend scheduling an inspection. Cubicle A-02 shows a rising temperature delta (ΔT 8°C) that should be monitored closely.

What's the predicted failure timeline for B-02?

At the current degradation rate, HI has dropped from 72% → 38% over 14 days. Based on similar historical patterns, the estimated failure window is 30-45 days. Recommended action: immediate PD testing and thermography scan.

Generate a maintenance report for B-02

✅ Report generated. Includes: 14-day trend analysis, risk scoring breakdown, recommended actions, cost estimation, and comparison with 3 similar past incidents. Ready for download.

Ask about any cubicle, alarm, or trend...
Natural LanguageData RetrievalReport GenerationContext-AwareTrend Analysis
Operations

Streamlined Maintenance

From alarm to resolution — a complete workflow that connects field engineers with real-time intelligence.

New
Assigned
In Progress
Waiting
Resolved
Closed

Maintenance Ticketing

Tickets auto-generated from alarms or created manually by engineers. Full lifecycle tracking with SLA enforcement.

  • Tenant, location, device, parameters, priority, SLA
  • Reopenable if anomaly recurs
  • History for performance evaluation

Mobile App

Field engineers receive real-time notifications, claim tickets, upload documentation, and update status on the go.

  • Compact monitoring per Region / Unit / Cubicle
  • Photo upload & field notes
  • Critical alarm push notifications

Alarm & Logging

Every alarm event is timestamped and stored with before/after status. Fully searchable by location, date, or anomaly type.

  • Parameter-based trigger tracking
  • Status transition history
  • Exportable audit trail
Business Intelligence

From Raw Data to Strategic Decisions

Translate complex sensor telemetry and maintenance history into clear financial models, risk scorecards, and executive-ready investment proposals — automatically.

Cost Avoidance Model
NO ACTIONHigher Risk · Escalating CostVSMITIGATELower Cost · Controlled Risk
Intelligence Pipeline
Alarm HistoryFrequency & SeveritySensor TelemetryHI / RI ScoresMaintenance LogsWork OrdersAsset RegistryAge & ConditionAnalyticsEngineScore • Model • PredictRisk ScorecardPer-Asset Rating💰Cost ProjectionROI & Payback📊Investment ProposalCAPEX Justified📋Exec DashboardBoard-ReadyDATA SOURCESINTELLIGENCE OUTPUTS

Risk & Cost Calculator

Automatically quantify operational risk from alarm trends and degradation curves. Compare repair-vs-replace scenarios with evidence-based cost models.

  • Compound risk scoring from alarm frequency & degradation
  • Side-by-side: maintenance cost vs. full replacement
  • Operational loss & downtime revenue impact
  • Auto-generated investment justification documents

Automated Executive Reports

Scheduled weekly and monthly intelligence briefs — synthesizing alarm data, health trends, and financial impact into presentation-ready formats.

  • Weekly brief: alarm summaries, open tickets, degrading assets
  • Monthly digest: HI/RI trends, downtime analysis, cost trajectory
  • Maintenance effectiveness scoring & benchmark comparison
  • Strategic CAPEX recommendations with supporting data
Predictive budget forecasting
Risk-based prioritization
Board-ready presentations
Integration

SCADA Integration

MonCube exposes processed data to existing SCADA systems via Modbus TCP — control rooms pull real-time AI insights directly.

MMonCubeHealth IndexHI: 92 CI: 3 RI: LowAlarm Status3 Active • 2 WarningSensor DataTemp PD V I HzAI InsightsPredictions & ScoresDATA SOURCEModbus TCPTCP/IP • Port 502PROTOCOLSCADA SystemHMI DisplayControl Room InterfaceMonitoring WallLarge Screen OverviewDCS / HistorianLong-term Data ArchiveAlarm PanelConsolidated Alert ViewCONSUMERMonCubeSCADA

Modbus TCP Server

MonCube acts as a Modbus TCP server — existing SCADA systems pull processed data using standard Modbus read operations on port 502.

SCADA-Ready Registers

Health indexes, alarm states, and sensor readings are mapped to Modbus registers — plug-and-play for any SCADA/HMI system.

Bridge Legacy & Modern

Existing SCADA infrastructure gains AI-powered insights and predictive analytics without replacing any hardware or control systems.

Platform

Enterprise-Grade Foundation

Built for scale — multi-tenant isolation, role-based security, and responsive design across all devices.

Multi-Tenancy

Serve multiple business units from one centralized system.

  • Data, user, alarm & dashboard isolation
  • Location grouping: region → unit → cubicle
  • Per-tenant rule & alarm configuration

Security & Access

Role-based access control for every user type.

  • Roles: Admin, Engineer, Viewer
  • Tenant-based data isolation
  • Monitoring only — no device control

Responsive Web & Mobile

Access from desktop, tablet, or mobile with optimized UX.

  • Lightweight monitoring interface
  • Fast load times & real-time updates
  • Native mobile app with push notifications

Technology Stack

Backend & Infra
KubernetesDockerTerraformAnsibleEMQXRabbitMQ.NET 9
Data & AI
PostgreSQLInfluxDBRedisML ModelsAI Assistant
Frontend & Mobile
ReactTypeScriptFlutterResponsive Web

Project Success

With MonCube, PT Staris Semesta Perkasa successfully transformed their electrical asset management into a proactive, data-driven system that scales with future industrial demands.

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