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WMS RJ
Warehouse Management

WMS Regi Jaya

Smart Warehouse Management System for industrial services β€” unifying inventory, logistics, and asset management across multiple project sites.

PT Regi Jaya
Client
PT Regi Jaya
Multi-Site
Coverage
Real-time
Tracking
100%
Satisfaction
The Problem

Background & Challenges

Before the WMS, PT Regi Jaya faced critical warehouse management challenges across their industrial service operations.

🏭Power Plant A230 parts β€’ no tracking🏭Site B β€” Offshore185 parts β€’ no tracking🏭Workshop C340 parts β€’ no tracking?No central systemRESULTStockoutsDuplicate ordersLost partsAudit failuresDowntimeANNUAL COST IMPACT30%excess procurement

Scattered Inventory

Spare parts and consumables spread across multiple sites without centralized tracking.

Poor Visibility

No real-time view of stock levels, part conditions, or location status across sites.

Inefficient Fulfillment

Delays in supplying critical components due to manual picking and dispatch rules.

Traceability Gaps

Limited audit trail for movements, transfers, and usage across projects.

Integration Needs

Challenges linking warehouse operations with engineering, maintenance, and procurement.

Platform Features

Key Capabilities

Comprehensive warehouse management features tailored for industrial operations across multiple project sites.

Real-Time Inventory Tracking

Barcode / QR scanning for parts, spares, and tools with instant stock updates.

Inbound & Outbound Workflows

Automated receiving, put-away, picking, packing, and dispatch processes.

Inter-Site Transfers

Seamless part transfers between warehouses and project sites with full audit trail.

Stock Valuation & Depreciation

Financial reports on asset value, depreciation over time, and cost impacts.

Role-Based Dashboards

Custom views for managers, warehouse staff, maintenance teams, and procurement.

Mobile Device Interface

Handheld scanners and mobile app for field staff to perform operations on the floor.

ERP & Maintenance Integration

APIs and connectors to core systems β€” maintenance management, procurement modules.

Analytics & Optimization

Stock turnover, dead stock, reorder points, layout efficiency and throughput insights.

Operations

Warehouse Workflows

From vendor purchase to project delivery and back β€” a complete inventory cycle with inspection, approval, and return handling at every stage.

Inbound1πŸ“„ Purchase Order

Procurement creates PO for vendor β€” items, quantities, and delivery schedule.

Inbound2πŸ“± Goods Receipt

Field staff scans incoming items on mobile β€” verifies against PO, flags discrepancies.

Quality3βœ… Inspect & Approve

Quality check with photo evidence. Manager reviews and approves β€” stock auto-updated.

Allocation4πŸ“‹ Project Booking

Project managers browse available stock and reserve items for upcoming project needs.

Outbound5πŸš› Outbound Shipment

Approved requests picked, packed, and shipped with auto-generated delivery notes.

Return6πŸ”„ Return from Project

Unused or repaired items returned from project site β€” inspected and re-entered into stock.

πŸ“„
Purchase OrderInbound

Procurement creates PO for vendor β€” items, quantities, and delivery schedule.

πŸ“±
Goods ReceiptInbound

Field staff scans incoming items on mobile β€” verifies against PO, flags discrepancies.

βœ…
Inspect & ApproveQuality

Quality check with photo evidence. Manager reviews and approves β€” stock auto-updated.

πŸ“‹
Project BookingAllocation

Project managers browse available stock and reserve items for upcoming project needs.

πŸš›
Outbound ShipmentOutbound

Approved requests picked, packed, and shipped with auto-generated delivery notes.

πŸ”„
Return from ProjectReturn

Unused or repaired items returned from project site β€” inspected and re-entered into stock.

Inbound

Vendor Receiving Management

Every item that enters your warehouse is tracked from purchase order to approved receipt β€” with built-in inspection, discrepancy handling, and multi-site transfers.

1Purchase OrderCreate & manage POs2Goods ReceiptScan & verify items3InspectionQuality check on-site4ApprovalManager sign-off
Goods Receipt
PO-2024-0847
Vendor
PT Supplier Bearing Indonesia
Bearing SKF 6205
P-00847
20/20
O-Ring Set 42mm
P-01203
100/100
Gasket Set DN150
P-02081
12/15
Coupling Flexible 28mm
P-00934
0/10
Progress75%

Purchase Orders

Create, track, and manage vendor POs with full document control and sharing.

Goods Receipt

Scan and verify incoming items against PO on mobile β€” real-time stock update.

Item Inspection

On-device quality checks with photo evidence and discrepancy flagging.

Receipt Approval

Multi-level approval workflow before stock confirmation β€” audit-ready.

Discrepancy Handling

Non-PO items, damage reports, refund processing, and incident tracking.

Vendor Transfers

Inter-site transfer management with chain-of-custody audit trail.

Project Manager

Request & Book Items

Project managers can view all available stock in real-time, request items for their projects, and book inventory to guarantee availability when needed.

Project Inventory Portal
PM: Ahmad Supriadi
My Projects
Paiton Unit 7 OverhaulActive
PRJ-2024-071β€’28/34 items booked
Cilacap Turbine MaintenanceComplete
PRJ-2024-068β€’12/12 items booked
Suralaya Generator RepairActive
PRJ-2024-075β€’8/21 items booked
Available Stock
Search parts...
PartAvailableBookedZoneAction
Bearing SKF 6205
P-00847
248A-12
O-Ring Set 42mm
P-01203
4715B-04
Filter Element HF-35
P-00512
012C-08β€”
Gasket Set DN150
P-02081
105A-06
Coupling Flexible 28mm
P-00934
150B-11

Full Stock Visibility

Project managers see real-time stock across all sites β€” available, booked, and total quantities.

Item Booking

Reserve items for your project before they're needed β€” guarantees availability on schedule.

Project Allocation

Each request is linked to a project code β€” full traceability of who uses what and where.

Request Tracking

Track request status from submission to delivery β€” with estimated fulfillment timelines.

Outbound

Request, Approve, Ship

From internal item requests to auto-generated delivery notes β€” every outbound movement goes through structured approval and real-time stock validation.

1

Request

Staff submits item request with project, quantity, and urgency.

2

Approve

Manager validates stock availability and authorizes release.

3

Prepare

Warehouse picks, packs, and stages items for shipment.

4

Ship

Auto-generated delivery note. Goods dispatched to destination.

Auto-Generated Delivery Note
Ready to Ship
Delivery No
SJ-2024-03291
Destination
Site Paiton Unit 7
Requested By
Ahmad Supriadi
Approved By
Budi Hartono
ItemQtyStatus
Bearing SKF 62054Packed βœ“
Filter Element HF-352Packed βœ“
O-Ring Set 42mm10Packed βœ“
100%
Traceable

Every outbound item linked to request, approval, and delivery note.

Auto
Surat Jalan

Delivery notes generated automatically β€” no manual paperwork.

Real-time
Stock Check

Validation against live inventory before authorizing release.

Multi-level
Approval

Configurable approval chains based on item value and quantity.

Mobile Operations

Mobile Scanner & Field App

Field staff use handheld scanners or mobile devices to perform all warehouse operations β€” scan, verify, confirm, and sync in real time.

WMS Mobile
Online β€’ Site A
Pick & Verify Mode
WO-2024-0391 β€’ 4 items remaining
Scan Part QR
P-00847 β€” Bearing SKF 6205
βœ“ Identified
Verify Quantity
Requested: 4 pcs β€’ Scanned: 4 pcs
βœ“ Match
Confirm Location
Zone A β†’ Rack 3 β†’ Shelf B2
βœ“ Correct
Complete
Work order WO-2024-0391 fulfilled
βœ“ Done

Barcode / QR Scanning

Scan parts instantly using the device camera or dedicated barcode scanner hardware.

Bin Location Assignment

System suggests optimal bin locations β€” staff scans to confirm put-away or pick.

Offline-First Operation

Works without internet. Syncs automatically when connectivity is restored.

Verification Workflow

Every scan is verified against the work order β€” preventing wrong picks and misplacements.

Lifecycle

Item Transactions & Lifecycle

Every asset is tested, tracked, and accounted for β€” from quality control to status changes to stock adjustments.

Asset Status

1,742 total items
Active
1247(72%)
Under Maintenance
198(11%)
In Testing
156(9%)
Damaged
89(5%)
Lost
52(3%)

Quality Testing

Test tools and equipment before deployment β€” with retesting capability for failed items.

Status Lifecycle

Track every item from active to decommissioned β€” full audit trail of every status change.

Stock Adjustments

Correct stock quantities with reason codes and approval β€” prevent discrepancies.

Retest & Recertify

Trigger retests for items that failed QC β€” ensure only certified assets enter operations.

Inventory Audit

Stock Opname

Digital stock take β€” scan, count, compare, and adjust. No more paper-based inventory audits with missing data.

Stock Opname β€” Zone A
4 Match2 Shortage1 Surplus
SKUPart NameSystemActualVarianceStatus
P-00847Bearing SKF 62052424β€” Match
P-01203O-Ring Set 42mm5047-3 Shortage
P-00512Filter Element HF-351212β€” Match
P-02081Gasket Set DN150810+2 Surplus
P-00934Coupling Flexible 28mm1515β€” Match
P-01567Valve Gate DN10064-2 Shortage
6 items scanned β€’ Zone A β€” Rack 1-5
96.7%
Accuracy

Mobile Scanning

Scan barcodes/QR codes with mobile devices β€” no paper sheets needed.

Variance Reports

Automatic discrepancy reports with root cause tracking and approval workflows.

Anomaly Alerts

Immediate alerts when physical counts deviate beyond threshold from system records.

Audit Trail

Full traceability for every count, adjustment, and approval β€” compliance ready.

System Design

Platform Architecture

Multi-site warehouse platform built on .NET Core with mobile-first scanning, real-time sync, and ERP integration.

FIELD DEVICESπŸ“±Handheld ScannerπŸ“±Mobile AppπŸ“±Tablet KioskπŸ“±Label PrinterAPI GATEWAY.NET Core APIAuth & RBACInventory APITransfer APIReports APIBUSINESS LOGICWMS EngineStock ControlBin MgmtValuationWorkflowsWEB PORTALReact DashboardInventory ViewTransfer MgmtReportsUser AdminERPCMMSProcureFinanceDATA LAYERSQL ServerRedis CacheBlob Storage
Governance

Enterprise Administration

Built for multi-team warehouse operations β€” granular role control, user governance, dynamic menus, and full audit trail.

Role-Based Access

Create custom roles, assign permission profiles, and control feature-level access across teams.

User Governance

Manage employees, developers, and system users β€” structured onboarding with role separation.

Permission Profiles

Flexible permission system β€” create, duplicate, or configure granular access rights per profile.

Dynamic Menus

Role-based navigation β€” each user sees only what they need. Add, nest, or remove menu items.

Custom Events

Business-specific workflow triggers β€” automate actions based on warehouse events.

Security & Compliance
Role-Based Access Control
Multi-level Approval Workflow
Activity Logging & Audit Trail
Audit-Ready Reporting
Data Integrity Validation
Intelligence

Analytics & Reporting

Real-time dashboards for stock levels, zone utilization, turnover rates, and operational KPIs across all sites.

Total SKUs
2,480Tracked
Stock Accuracy
99.2%+12%
Avg Pick Time
2.4 min-45%
Dead Stock
3.1%-8%

Zone Utilization

Zone A β€” Power Plant Spares72%
820 SKUs
Zone B β€” Tools & Equipment58%
540 SKUs
Zone C β€” Consumables85%
680 SKUs
Zone D β€” Electrical Parts44%
440 SKUs
Reorder Alerts
Bearing SKF 6205
3 leftMin: 10
O-Ring Set 42mm
5 leftMin: 20
Filter Element HF-35
1 leftMin: 5

Turnover Rate

42%
Fast Moving
35%
Medium
23%
Slow / Dead
Results

Impact & Outcomes

Measurable outcomes from the WMS implementation β€” transforming warehouse operations across all sites.

95%
Availability

Reduced Stockouts & Delays

Critical parts are always available when needed β€” zero surprise shortages.

45%
Faster ops

Improved Efficiency

Less manual handling, fewer errors, faster fulfillment operations.

30%
Cost reduced

Cost Savings

Better utilization of inventory, reduced redundant purchases.

100%
Traceable

Traceability & Compliance

Full audit trails for every part movement, transfer, and usage.

2.4 min
Avg pick

Faster Pick Times

Optimized routes and bin suggestions cut average pick time significantly.

Multi-Site
Ready

Scalable Operations

System supports expansion across new sites and business units.

Industries

Built for Your Industry

WMS RJ adapts to the unique demands of industrial and enterprise warehouse operations across multiple sectors.

Industrial Manufacturing

Heavy equipment parts, raw materials, and production supplies β€” tracked from vendor to shop floor.

Logistics & Distribution

Multi-depot inventory coordination with full inbound/outbound traceability and delivery documentation.

Multi-project Warehousing

Allocate and book stock across concurrent projects β€” each item linked to a project code.

Equipment Management

Track tools, spare parts, and maintenance assets with built-in testing and lifecycle management.

Enterprise Inventory

Large-scale inventory operations with role-based access, multi-level approvals, and audit compliance.

Multi-Site WMS
QR/Barcode Scanning
Real-time Analytics
Mobile Operations

Ready to Optimize Your Warehouse?

Unify inventory, automate workflows, and gain real-time visibility across every site β€” all from one platform.

99.2%
Stock Accuracy
2.4 min
Avg Pick Time
Multi-Site
Coverage
Real-time
Sync